Plastic thermoforming is a process that uses force to stretch a sheet of thermoplastic material over a mold to convert it into a particular shape or part(forming). After forming, the shaped part is trimmed and finished following a specification that meets the customer’s requirements.
Thermoformed plastics have different applications, across industries. What makes companies think favorably of thermoformed plastics is the cost-effectiveness and versatility of the products. Thermoformed plastics replace fabricated sheet metal components. The demand for thermoformed plastics is on the rise, thanks to their 3-dimensional properties, durability, and structural integrity. Industries think that thermoforming is necessary as there is no other process that can deliver the results at such a speed and low cost of production. Moreover, it offers design freedom. Generally, there are two types of thermoforming, pressure forming and vacuum forming. Vacuum forming is considered ideal for permanent and solid products, including heavy-duty plastic products, automotive parts, promotional signage, containers for medical supplies, etc. Pressure forming is done using compressed air to shape the plastic sheet. This production method is similar to injection molding, but the production cost is less as it does not require heavy tooling.
Creating a Greener Environment
Thermoformed plastic products are recyclable, and they do not harm our environment. This advantage has pushed the use of thermoformed plastics manifold in the healthcare as well as pharmaceutical industries. Medical products like pre-filled syringes, pharmaceutical bottles, medical electronics, etc are made of thermoformed plastics. The wide use of these products in the construction industry also triggered the production of thermoformed plastics to a greater level. Retail shopping and online businesses also use thermoformed products for packaging.
Innovative Plumbing Specialty Products
Thermoformed plastic products are extensively used in the plumbing sector. Tub protectors, washer machine drain pans, Access Panel & Covers, cleanout covers, dirt riders, sinks, etc are the plumbing specialty products manufactured with thermoformed plastic.
Thermoformed Products in the Automotive & Aviation Industries
Automotive and aviation industries make the best use of thermoformed products. In the automotive sector, this is used to manufacture dashboards, interior panels, seating parts, engine bay paneling, bumpers, exterior body paneling, etc. Likewise, thermoformed plastic is widely used in the aviation industry to manufacture flight interior panels, ducting, light housings, seating parts, window shades, cup holders, armrests, overhead luggage bins, ventilation ducts, wall, and ceiling panels, etc.
Benjamin Manufacturing LLC is a renowned manufacturer of high-quality thermoformed recyclable plastic products in the USA. Plumbing specialty and other utility products made of thermoformed plastic can be bought online from the e-commerce portal of Benjamin, If you want to make a product of your choice, Benjamin will custom-make it for you.
The Future of Thermoformed Plastics
According to a study, the market for thermoformed plastics is expected to grow at a CAGR of 5% by 2028, thanks to the increasing demand from the food packaging and healthcare industries. Thermoformed plastic manufacturing industry is poised to show better market penetration as more industries start to use this technology.
If you want to know more about thermoformed products, Call 770 941-1433.
Recent Comments