Plastic thermoforming is a process of converting heated thermoplastic sheets into products using pressure or vacuum over an engineered mold to create a dimensional shape. After forming, the shaped part is trimmed and finished to the required specification to meet the requirement of the end user. Thermoforming consists of two parts, heating, and forming. Today, countless products are manufactured using thermoforming technology, which covers Aircraft paneling, Automotive parts, Utility trays, Packaging products, Cleanout Covers, Equipment covers, etc. The advancement of technology is revolutionizing the thermoforming industry and it is expected to create more market penetration. More industries have started using thermoformed products, thanks to the properties it has got over other methods of production.
What are the different types of thermoforming?
Thermoforming generally has been classified into the following categories.
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- Pressure forming
- Vacuum forming
- Plastic extrusion
- Injection molding
- Blow molding
- Twin sheet molding
What are the benefits offered by thermoformed products?
Thermoformed products offer many advantages over other plastic manufacturing methods. Thermoforming offers design flexibility, cost-effectiveness, and lower lead time. Plastic thermoformed products are weightless and have got good dimensional stability. The manufacturing process is quick, and the quality standard is high.
Is Plastic thermoforming an eco-friendly process?
Plastic thermoforming is an environmentally friendly process as it consumes less energy compared to other manufacturing practices. Also, there is less wastage as very few materials remain after production. Whatever is left is recycled and used to manufacture other products. The highlight of plastic thermoforming is that it does not emit toxic fumes during production. Thus, it supports building a green and sustainable environment.
Is thermoforming an expensive process?
Thermoforming is a cost-effective manufacturing process, as there is no heavy machinery and tooling required. Also, it does not demand the involvement of a large labor force. So, a lot of overhead expenses can be saved compared to other manufacturing methods.
What are the commonly used thermoforming materials?
Thermoforming depends upon a product’s intended use and industry specifications. Some of the commonly thermoformed materials are Acrylonitrile Butadiene Styrene (ABS), Acrylic, High-Density Polyethylene (HDPE), High Impact Polystyrene (HIPS), Polyethylene Terephthalate (PET), Polyethylene Terephthalate Glycol-Modified (PETG), Polyvinyl Chloride (PVC) and Thermoplastic Polyolefin (TPO).
Which is a reliable company manufacturing thermoformed plastic products?
Benjamin Manufacturing LLC, Lithia Springs, GA is one of the best companies manufacturing thermoformed plastic products. Benjamin has been in this industry since 1967 and has been manufacturing innovative thermoformed plastic products in the USA. A globally known company for plumbing specialty products, Benjamin offers high-quality plastic thermoformed products for hardware, automotive, hydroponic, gardening, general industry, and beyond.
What are the products manufactured by Benjamin Manufacturing LLC?
Benjamin manufactures a wide range of products like tub protectors, organizational trays, drain pans, nipple caddies, Utility Tub Boxes, access panels & covers, cleanout covers, foam tape, spacers, shower base protectors, sinks, dirt riders, and HVAC drain pans. They also offer custom thermoformed products and now focusing on the innovation of multi-industry plastic thermoformed products, expansion of plumbing specialty products, etc. You can buy all the products online, and the company extends the best customer care service.
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